When you own a business, it’s imperative that you do everything you can to ensure it remains profitable. In many cases, installing equipment such as a pallet dispenser can help you do exactly that. However, many people who run warehouses and manufacturing facilities that make use of pallets don’t know of the benefits that they can derive from utilizing pallet dispensers. Since they don’t realize the financial benefits, they don’t think investing in them is a good idea. The truth is, something as simple as installing a pallet dispenser is almost guaranteed to increase profitability in your facility. Some of the ways you might see a financial impact are:

Reduced damage to the pallets

When you have to keep replacing damaged pallets, it can really start to eat away at your profit margins. Everything deteriorates over time and pallets are no different. When they are used regularly or used to lift items that are too heavy, it can cause damage sooner than typical wear and tear. Most of the time, breakage occurs when the pallets are being accessed for the first time in order to be used. Installing a pallet dispenser is effective in reducing such damage since it makes access to the pallets a lot easier.

Storing pallets incorrectly often leads to damage as well, so it’s also important to note that pallet dispensers also function as storage facilities. This means that when you put the pallets in them, you are unlikely to end up having to deal with issues such as the pallets being damaged due to improper storage. They are usually stacked in an orderly manner within the dispensers, which reduces the risk of damage.

Increased efficiency

Time is money and pallet dispensers are proof of that. By installing pallet dispensers, you immediately reduce the amount of time it takes to find and use a pallet in your warehouse or facility. Obviously, depending on the type of system you used previously, this improvement may end up reducing the amount of time needed to do this drastically. Even if it doesn’t seem like much, when added up, it will translate to a lot of time saved. The cumulative effect is that the entire facility will operate more efficiently, which always ends with more profits. This is especially so when you are dealing with time-sensitive businesses, such as the movement of perishable goods.

Reduced risk of injury

Workplace injuries are commonly associated with pallets. When the process of picking up the pallets is not done in an orderly manner, it can easily lead to staff members sustaining injuries of various kinds. When you have a pallet dispenser, this concern can be alleviated considerably. By ensuring that all the pallets are in a central position, you create a more orderly, and easier way to retrieve them. You will therefore not have to spend money and time on the medical issues that arise from accidents in such a setting.

It’s obvious that there are a lot of financial benefits to using a pallet dispenser in such a setting. However, it’s important to note that the benefit you can reap from the products depends on a number of factors including:

  • The quality of your pallet dispensers: If you want to get the most out of the devices, always make sure that you insist on buying high-quality ones. These might cost you a bit more than the regular ones, but they will last longer and sometimes be more practical, which more than makes up for this. Besides, careful shopping will allow you to identify high-quality dispensers that are not that much more expensive than the regular ones, which means that you will get a lot more value for money from them and they will last you for years into the future.
  • Proper installation: One of the factors that will influence the performance of the pallet dispenser is how you install it. Make sure that you always consult a professional in doing this, so that the risk of making installation errors is minimized. Even better still, you could opt to have the vendor do the installation. This way, in case of any problems, you can simply refer to your warranty to have the repairs done if it’s allowed.

In summary, if you run a facility such as a warehouse in manufacturing or distribution, where you use such pallets widely, installing the dispenser is likely to be a very good idea. It helps you streamline the operations of the facility, and ensures that you do get very good value for money from the decision. The best thing about them is that once installed, you will rarely have to spend a lot of money on them.

Yarbrough Industries Pal-O-Matic Automatic Pallet Dispenser is one of the best on the market. It automatically dispenses and holds pallets captive for easy retrieval with a pallet jack and it is made with the sturdiest materials. If you are interested in seeing how a Pal=O-Matic Pallet Dispenser could impact your facility’s production,

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Whether you are in a warehouse, distribution center, or other manufacturing facilities, it is inevitable that you will have pallets for material handling or storing equipment. Although they are generally user-friendly and simple, improper stacking of materials can bring troubles and unforeseen accidents. These might include worker injuries, product damages or property destruction. There are some simple rules that should be followed while stacking pallets. These are also imperative in order for your company to be in compliance with the Occupational Safety and Health Administration (OSHA), although this is not a complete list. 

Pallet Stacking: A Quick Guide

Stacking pallets properly not only saves space but also helps eliminate tripping and collision hazards. It helps with organization efficiency as it can also help categorize your goods. By organizing effectively, you, in turn, ease the material storage and transportation activities. 

Stacking pallets carelessly or overly high can lead to collapse, causing injuries or death to those in their vicinity. Here are several measures that can enhance safety and efficiency when it comes to stacking pallets.

  • Ensure that the pallets are durable enough to carry the loads required. It is also important the the pallets are undamaged. 
  • Never stack products with sharp corners or edges on pallets in a way that they could injure people coming near them.
  • Tie any boxed items securely. This can be done with cross-ties or shrink plastic fiber. 
  • Metal pallets should be stored in a clean place and have no protruding nails, holes, splinters, or loose boards.
  • Position your pallets securely to avoid collapse or sliding when stacking goods on them.
  • Avoid keeping stacked pallets in high-traffic areas.
  • You can stack pallets up to 15 feet high, however, regulations vary based on the type of goods you store on them. 
  • Always stack product on both sides of the pallet. Even distribution is critical for material handling and safety. 
  • If you must stack different products, always stack similar items with uniform size and shape together. 
  • Never overstack a pallet, even if it seems as though there is still room for stacking at its rated capacity. 
  • Always stack the heaviest load at the bottom of the pallet.
  • Maintain sufficient clearance around stacks. This ensures safe handling and easy access.
  • Provide ergonomics training and task-specific training to assure proper stacking, and utilize a pallet dispenser if available.
  • Never stack goods where they obstruct lighting, electrical panels, or ventilation.
  • It is not advisable to manually lift heavily stacked pallets per OSHA regulations, instead use a forklift or automated pallet dispenser for lifting.

There are more safety practices that have been formulated by OSHA and following these practices, as basic as they are, help prevent damage to life and property. 

If you are interested in learning more about saving your company time and money through safer pallet procedures, please contact Yarbrough Industries today. 

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Many people ask how a pallet dispenser would benefit their industry or organization. Because of the versatile industries, Yarbrough works with, we have put together a few reasons anyone can benefit from purchasing a pallet dispenser.

1. STREAMLINED PRODUCTIVITY

Enhancing a high-production work environment can be as simple as having all of your machines and products in the right place. With high-quality pallet dispensers from Yarbrough Industries, you are able to integrate your product lines without skipping a beat. Each Pal-O-Matic Pallet dispenser is custom-made for industrial applications, giving you the opportunity to allocate time and resources toward other critical production areas while knowing your pallets will be where they need to be.

Some productivity benefits of pallet dispensers include:

  1. Elimination of manual pallet handling

  2. Reduction of employee injuries due to removal of manual pallet handling

  3. Increased production while minimizing time and labor involvement

  4. Minimal floor space used for storage and staging for pallet stacks

  5. Minimal pallet damage

  6. Stand-alone models offer simple stacking and dispensing

2. SEAMLESS INTEGRATION

At Yarbrough Industries, every solution we offer you is geared toward improving workflow for smooth, efficient product integration. We recognize how difficult it can be to find technology that simultaneously keeps operating costs at a manageable price while also increasing productivity. 

  1. Problematic labor replacement, including the elimination of repetitive motion risks while allowing stacking of square and stable loads to full height to minimize freight costs.

  2. Compact, mobile footprint fits into existing tight spaces, typically taking up only as much or on occasion, less space as what you are already using for manual palletizing.

  3. Modular flexibility to dramatically minimize hassle and ensure optimal time for customer projects.

  4. Financial incentives realized in as little as one year. Having a pallet dispenser can dramatically lower certain costs for 1-shift, 2-shift, and 3-shift operations.


3. INCREASED PRODUCTION

One of the hardest parts of improving the performance of your facility is finding the right technology to fit your space, budget, and production requirements. With Pal-O-Matic Pallet Dispensers, you’ll be able to perform at an exceedingly high level without disrupting the area you operate in while staying within budget. Replacing cost-increasing inefficient manual labor with the Pal-O-Matic Pallet Dispenser makes work easier and safer while letting you keep more of your money—It is our job at Yarbrough Industries to continually find exciting ways to make your production easier. With our high-quality automated pallet dispenser, we’ve done just that.

Contact us to find out how we can make things simpler for your facility.

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What is a Pal-o-Matic Pallet Dispenser?

Pallet dispensers replace manual handling of pallets to streamline automated and manual material handling systems.  A pallet dispenser holds a number of pallets, often up to 45, and provides pallets one by one for easy retrieval at floor level by an electric pallet jack, manual pallet jack, or forklift.

Having a good pallet dispenser is an integral part of an efficient manual or semi-automatic palletizing system ensuring a pallet is always ready for your team to place products.

Yarbrough’s Pal-O-Matic pallet dispensers reduce labor and improve productivity for your company.  Our pallet dispensers can be used alongside semi-automated palletizing, order pick systems, and low cycle store/dispense processes.  The Pal-O-Matic can be configured to integrate with existing equipment. 

Once you have invested in a Yarbrough’s Pal-O-Matic pallet dispenser you can expect it to last many years and be very reliable while requiring minimal maintenance.

Who Needs a Pallet Dispenser?

Industries such as medical supply, cosmetics, pharmaceutical, food processing, grocery warehouse, chemical processing, auto parts distribution, material handling, paper and consumer products distribution can all benefit from an automated pallet handling system.

The Pal-O-Matic dispensers will work with most types of pallets, including stringer style, white wood, block style, slave boards, plastic, metal, as well as custom shipping skids.

How Does a Pallet Dispenser Work?

Pallet dispensers are loaded with a forklift. A pallet jack, hand truck or forklift can then access the front of the dispenser and retrieve one or two pallets at floor level. The machine then quickly places another pallet on the floor.

What are the Benefits of a Pal-O-Matic Pallet Dispenser?

There are numerous ways a Pal-O-Matic Pallet Dispenser can benefit your company.

  1.  Effective Use of Time: Your order pickers will spend less time retrieving
    pallets, up to 4.7 hours saved for every 1000 pallets*.
  2. Using Space Efficiently: Our Model 4500 will hold 45 pallets and occupies only 40 sq ft of valuable floor space. The same number of pallets in 4 ft tall stacks
    scattered around your warehouse takes more than twice that area.
  3. Reduce Pallet Damage: During the typical manual retrieval, pallets are thrown and stacks are toppled. Pal-O-Matic ensures that no longer happens, saving time and money for your company. Also, the pallets
    are contained so the jack can enter without the pallets pushing away. This
    eliminates damage to building columns and rack legs.
  4. Improves Safety for Employees: An “overexertion” injury, typical from lifting a heavy or
    bulky object, can easily cost $50,000 in medical expenses and lost time. If
    manual lifting of pallets is eliminated from your employees’ duties, you make
    their job easier and have a high probability of preventing a painful and
    expensive injury. Lifting pallets is often the most difficult part of an order
    picker’s job, so eliminating it can increase your hiring options.
  5. Improves Morale: When the order pickers realize that our automated pallet dispenser makes their job easier, they feel recognized and appreciated. This, of course, leads to improved productivity!

How Long Does a Pallet Dispenser Last?

With proper maintenance, you can anticipate a 12+ year life from our machines even in heavy service of 2 or 3 shifts per day. It is
not unusual for us to hear from customers that have been using our
machines for 15, 20, or even 25 years. We provide technical and parts
support long after the sale.

Contact us at (877)869-5344  with any questions.
*information from a time study provided by one of our customers comparing
pallet retrieval times with and without an automated dispenser

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This industry moves fast, but you can move even faster if you’re up to date on trends, technical developments, and best practices. The Yarbrough Industries blog is a go-to source for valuable, timely and detailed information. Sign up to ensure that you don’t miss a single post.