In every area of life, we are all looking for ways to save money, cut costs, and squeeze out every penny when it comes to our budget. No matter if it’s a trip to the grocery store, buying a car, or looking to repurpose an abandoned warehouse for something new, we all want the best quality at the best price possible. There are situations where the best price isn’t necessarily the lowest, but knowing the difference will give you the confidence you need to make an informed decision.

This is especially true when it comes to metal fabrication. Although there may not be coupons or weekly ads to compare prices, when you begin getting the bids for a job, it becomes a heavy task to sift through the facts and figures to try to ensure you are hiring the right fabricator or welder for the job. Every job has many different factors that have to be considered, but typically the bid’s total dollar amount is one of the most things you can look at.

When you are getting ready to request bids on an upcoming project, here are a few tips that can help keep estimates low and lead times short. Keep in mind, these are suggestions and you can alter each of them to fit your specifications and needs at any particular time.

Provide shop-ready drawings.

By providing your own drawings, you can eliminate the engineering process that many fabrication companies spend additional money on while forming their estimated bid.

Provide a completion date. 

Every fabrication company has a different workload based on multiple factors. This means that your desired delivery date will impact their bid price and ability to fit the project into their schedule.

Provide addresses and contacts.

It is not uncommon for fabricators to do a majority of the work on-site, which can help shorten lead times considerably. By having this information upfront, you allow each metal shop to determine a closer estimate of their costs based on the specifications of the job site.

Provide load specifications if possible. 

These include specs for tension, environmental loads, equipment limitations or restrictions, or even equipment cut sheets. This can provide them with valuable information on how they will be pricing your bid and if they will need to custom order anything.

Provide engineering drawings

Provide engineering drawings or basic arrangement drawings if possible. Once again, these small things allow estimators to have a clearer picture of the project in its entirety. That enables them to provide a more realistic bid total. Plus, their bid total won’t need to include costs related to this prep work.

Provide any plans and profiles available.

To reiterate for the third time, the more information you can provide prior to getting the bid, the more realistic and accurate that bid will be.

If you are ever in doubt about what you should provide, always err on the side of too much. Communication is key to more precise bids and the more detail you include, the closer to a factual total you will end up with. As an interested customer, the more information you can provide upfront, the better.

Another thing it is important to remember when you are considering a fabrication job is that if you need to make any major changes to these pre-stated specifications AFTER a job begins, it can extend the completion date out beyond the deadline and tack on extra costs that weren’t accounted for in the contingency figures. By being prepared in advance and knowing what you want from the start, your metal fabricator can actually get to work and complete the project as efficiently as possible.

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Anytime there is metal involved in a project, there is a possibility of rust. This can present a challenge to the appearance of the project and the piece’s overall structural integrity. When iron is exposed to oxygen through air or water, rust and corrosion may take hold. There are a few ways to combat rust, but it is best to prevent it from forming in the first place.

Ways to Prevent Rust

Here are a few suggestions for how you can work to keep rust and corrosion from destroying your project.

Use Rust and Corrosion Resistant Alloys


Certain metals, such as stainless steel, are naturally resistant to rust because of their chemical makeup. For example, stainless steels have chromium added to them. The chromium combines with oxygen to form a passive layer that protects the steel from corrosion. What’s really great about this protective layer is that it can fix itself if damaged. However, this does not mean that stainless steel is completely impervious to corrosion, as exposure to extreme environments (such as saltwater) can still cause stainless steel to corrode. Before you begin a project, it is important to weigh your options regarding what metals and materials you will use and how they interact with the given environment in which they will exist.

Another option is to use weathering steel, also known as “COR-TEN” steel. This steel contains various alloys such as chromium, nickel, copper, and phosphorus that create a protective patina that can greatly reduce the corrosion rate.

Intelligent Design


Aside from choosing a corrosion-resistant metal, a lot can be accomplished to combat rust through smart design. No matter the structure you are creating, limit the number of cavities and crevices in which water could easily collect. It is better to weld joints than to bolt them together as water can penetrate the spaces underneath bolts and washers and eventually cause them to fail. It would help if you also prioritized making all spaces open to making future maintenance as easy as possible, so rust can be addressed as soon as it is discovered.

Paint


Painting is a great, low-cost way to protect against rust. The paint forms a protective barrier between the metal and corrosive elements. Oil-based paints are the best choice if you try to prevent water and oxygen from penetrating the metal and causing corrosion. Keep in mind that you will have to monitor the quality of the paint regularly. As soon as the paint chips or becomes damaged, the metal underneath will become more susceptible to corrosion.

Powder Coating


Another great option to protect your piece is to have it powder coated. This is when applying a dry powder via spraying and then heating it, so it forms a thin, protective film.

At Yarbrough Industries, we have experts to help you through the process to ensure your project lasts.

Make sure to contact us about any metal fabrication and machining questions you may have!

Get direct access to industry-leading content

This industry moves fast, but you can move even faster if you’re up to date on trends, technical developments, and best practices. The Yarbrough Industries blog is a go-to source for valuable, timely and detailed information. Sign up to ensure that you don’t miss a single post.

 

There are many choices when you are looking for a metal fabricator that has the capabilities and services you need for your next project. But how do you determine which one will be the best fit for you? What is important to look for? What sets one company apart from the rest?

These are the characteristics that will help you distinguish between a competent fabricator and an exceptional metal fabrication partner.

1. Experience Matters

A company with years of experience under their belts will have the knowledge to help you make strategic decisions regarding product design and fabrication needs. When you partner with an experienced company, you will be backed by the knowledge and expertise of people who can make the best recommendations while keeping them realistic. They can guide you in everything from structural aesthetics to functionality.

2. Invested in Your Success

When choosing a partner for your metal fabrication needs, you should look for someone who is personally invested in your success, beginning to end.  When you have a partner who has watched your product evolve and helped refine your designs, they will be far more invested in creating an effective product. Effectual product design begins with an expert partner who can guide you through the entire product development cycle.

3. Innovation is Imperative

The way a company approaches a new project can set them apart when you are looking for the right fit. A company with an innovative approach to projects will stand out from the commoditized competition by differentiating itself through value-driven fabrication. No matter if you are looking for a simple consultation on product development or needing full metal fabrication project management, the partner you choose should constantly evaluate the product’s functionality, cost-effectiveness and structural integrity. 

4. Cost-Consciousness

The company you choose to partner with should have a proactive cost avoidance approach. Avoiding unseen costs due to scope creep is important as you work through your project. It is a common occurrence for metal fabrication products, so identifying a fabrication partner that will help you reduce material, assembly and shipping costs, as well as holding and handling costs, a ballooning scope—and bill—can be avoided. To be successful, it is critical that your fabrication partner commits to understanding all aspects of your supply chain operations.

5. Multiple Material Suppliers

When a metal fabricator buys from multiple suppliers, they are able to negotiate for material prices and products on your behalf and to your benefit. Having multiple suppliers also means they can buy, ship, store and process the steel in-house, which helps considerably when you need high-volume projects and achieving economies of scale. multiple suppliers, they are able to source materials that best suit your application. The flexibility to purchase large quantities at reduced prices OR specialty material for your non-typical project means you will get exactly what you need at the best possible rate.  

Choosing the best metal fabrication partner is critical to the overall strength of your business. By taking the time to identify and partner with a strategic, useful, all-in-one metal fabricator, you’ll notice a difference in production cost, effectiveness and efficiency. Don’t settle for anything short of first-class service and reliability.

Yarbrough Industries is here to provide the experience and service you need to ensure your project’s success. 

Get direct access to industry-leading content

This industry moves fast, but you can move even faster if you’re up to date on trends, technical developments, and best practices. The Yarbrough Industries blog is a go-to source for valuable, timely and detailed information. Sign up to ensure that you don’t miss a single post.