Hydraulic systems are integral to industries across Missouri, supporting operations in manufacturing, agriculture, construction, and logistics in cities like Kansas City, Springfield, Columbia, Independence, St. Joseph, Joplin, and Jefferson City. When hydraulic systems break down, it disrupts operations, causes costly downtime, and delays production. Finding a reliable, experienced hydraulic repair service in Missouri is crucial to ensuring that operations continue smoothly.

This article explores the top qualities of professional hydraulic repair services and the value of mobile, on-site solutions. From preventative maintenance to advanced testing, these services make a difference in reducing downtime and extending the life of your equipment. With an emphasis on comprehensive solutions, providers like Yarbrough Industries deliver high-quality services that keep hydraulic systems in peak condition.

Understanding Common Hydraulic Hose and Fitting Problems

Missouri’s varied climates and industrial settings can put considerable stress on hydraulic hoses and fittings. Frequent issues that compromise hydraulic performance include:

Pressure Surges: Hydraulic lines experience surges that may exceed design limits, leading to cracks or leaks over time.
Temperature Extremes: Hot summer temperatures can weaken hose materials and accelerate wear.
Physical Stress: Bending, kinking, and abrasion can lead to premature hose wear, especially in confined workspaces or high-movement areas.
Incompatible Components: Using incompatible hoses, fittings, or assembly equipment can compromise hydraulic systems. This is especially critical when non-standard or custom parts are required.

These issues can cause hydraulic lines to malfunction, underscoring the importance of choosing a service provider with expertise in hydraulic repair. Providers like Yarbrough Industries understand these challenges and offer tailored solutions to prevent future breakdowns while minimizing downtime.

Why Mobile Hydraulic Repair Services Matter

One of the most valuable features of hydraulic repair services is the option for mobile, on-site repair. Mobile units can come directly to your job site, allowing technicians to assess and fix problems without the need for transporting heavy machinery.

Benefits of Mobile Hydraulic Repair

Reduced Downtime: Mobile repair eliminates the need to transport equipment, saving time and getting operations back on track faster.
On-Site Diagnosis and Repair: Technicians can assess problems on-site, making accurate diagnoses and swift repairs possible.
24/7 Availability: When emergencies arise, having access to mobile repair services helps reduce delays and restore productivity quickly.

Service providers like Yarbrough Industries offer mobile units equipped with essential tools, hoses, fittings, and parts, ensuring repairs are completed on-site in one visit. This capability helps keep operations moving with minimal interruptions.

Learn more about Mobile Service Solutions For Fixing Hydraulic Hose Problems here: “Mobile Service Solutions For Fixing Hydraulic Hose Problems”

Choosing the Right Hydraulic Technician Service

Selecting the right hydraulic repair provider is essential to ensuring reliable repairs and extended system performance. Here are qualities to look for:

Experience and Certification: Providers with certified, experienced technicians who understand hydraulic systems, from complex machinery to simple hose repairs, are a valuable asset.
Quality and Compatibility: Providers should use compatible, high-quality parts and adhere to manufacturer standards. Choosing compatible parts ensures reliability and reduces the risk of future breakdowns.
Preventative Maintenance: Regular maintenance is essential to avoiding sudden failures and keeping essential industries running smoothly.

Yarbrough Industries brings decades of experience and employs EATON-certified representatives who are trained in part compatibility, assembly standards, and preventative maintenance. Their service approach is designed to extend the life of hydraulic components, helping businesses avoid costly, unplanned repairs.

Comprehensive Repair, Testing, and Fabrication Capabilities

Advanced repair providers offer a full range of repair, testing, and fabrication services to address all aspects of hydraulic system maintenance. Here’s a closer look at these capabilities:

Hydraulic Cylinder and Component Repair

A well-rounded service provider should be able to repair hydraulic cylinders across various brands, along with a full range of fluid power components, regardless of the system’s setup.

State-of-the-Art Testing Equipment

Testing equipment, such as hydraulic test stands, allows providers to verify component performance rigorously. For example, Yarbrough Industries operates a 250 hp hydraulic test stand capable of testing hydrostatic, vane, and piston pumps, as well as hydraulic motors and valves. This ensures that repaired components meet performance standards before reinstallation.

Custom Fabrication for Unique Needs

Hydraulic systems often require custom solutions, especially when unique hoses, fittings, or other components are needed. Yarbrough Industries provides on-demand Aeroquip hydraulic hoses and custom steel tube bending, meeting the needs of specialized machinery. These services ensure that businesses receive components tailored precisely to their specifications.

Applications Engineering Services

For hydraulic systems requiring custom design or significant modifications, applications engineering services can provide tailored solutions for improved performance and efficiency.

Design Review and Optimization

Applications engineering involves reviewing and optimizing system design to maximize efficiency. Whether a business needs a custom-built hydraulic system or modifications to an existing setup, engineering support provides valuable guidance.

Yarbrough’s Engineering Expertise

Yarbrough Industries offers design and system review services, using AutoCAD software for precise visualizations and creating custom electro-hydraulic solutions. This capability allows Yarbrough to design systems that meet specific client needs, which is especially beneficial for businesses seeking tailored support.

Precision and Efficiency with Custom Fabrication and Machining

Hydraulic repair services that include custom fabrication and machining capabilities offer a significant advantage. Providers like Yarbrough Industries offer in-house fabrication, ensuring that clients receive high-quality parts as needed.

On-Demand Part Fabrication

Custom fabrication is an effective solution for non-standard parts. Yarbrough Industries offers on-demand part fabrication, allowing hydraulic systems to remain compatible and operational even when customized parts are required.

Broad Machining Capabilities

Yarbrough’s machining services can handle complex components, creating parts that align precisely with each hydraulic system’s specifications. This capability ensures that businesses receive the exact parts they need, enhancing reliability and durability.

Long-Term Maintenance and Support Programs

Routine maintenance is crucial to reducing the likelihood of breakdowns, saving both time and money. Maintenance programs offered by hydraulic repair providers help Missouri businesses keep their systems running efficiently.

The Importance of Preventative Maintenance

Maintenance programs help identify issues before they lead to costly breakdowns. Routine inspections, testing, and part replacements keep hydraulic systems running smoothly, reducing the need for emergency repairs.

Yarbrough’s Maintenance Programs

Yarbrough Industries offers comprehensive maintenance services to keep systems in optimal condition. Their experienced technicians provide on-site inspections and maintenance, giving clients peace of mind and reducing the risk of unexpected failures.

Conclusion: Why Choose Yarbrough Industries for Hydraulic Repair Needs in Missouri

Yarbrough Industries offers top-tier hydraulic repair and maintenance services tailored to meet the demands of Missouri’s diverse industries. With a full spectrum of capabilities, from mobile repair and custom fabrication to advanced testing and preventative maintenance, Yarbrough stands out as a trusted provider for businesses in Kansas City, Springfield, Columbia, Independence, and beyond.

Whether you’re in need of emergency repairs or seeking a long-term maintenance partner, Yarbrough Industries brings a wealth of experience and advanced technology to every job. Their certified technicians, on-site service capabilities, and custom solutions make them the ideal choice for hydraulic line repair in Missouri.

If you’re ready to maximize the performance and reliability of your hydraulic systems, contact Yarbrough Industries today. With their expertise and commitment to service, you can trust Yarbrough to keep your operations running smoothly across all corners of Missouri.

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Ever found yourself staring at a damaged hydraulic hose, wondering if you can mend it or need a full replacement? Repairing a hydraulic hose might seem daunting, but with the correct hydraulic hose, tools, and a bit of know-how, it’s entirely feasible. From identifying the damaged area to ensuring a proper seal, discover the steps to get your machinery back in action while maintaining optimal fluid circulation and checking for any leaks. Proper maintenance can save both time and money.

Importance of Hydraulic Hoses

Hydraulic hoses are vital for the smooth functioning of machinery that relies on hydraulic power. They provide the necessary flexibility and durability to handle high-pressure fluids, ensuring precise control and efficient power transmission across different systems. These hoses are used in various applications, such as log splitters, tractors, pressure washers, and even air compressors, demonstrating their versatility and necessity in modern mechanical operations.

Common Causes of Hydraulic Hose Damage

Understanding the reasons behind hydraulic hose failure can help in preventing frequent issues. Some common causes include:

Abrasion: Continuous rubbing against surfaces can wear down the hose, leading to leaks.
Improper Installation: Incorrect routing or insufficient clamping can place undue stress on the hose.
Chemical Exposure: Certain chemicals can degrade hose materials over time.
Age and Wear: Like all components, hoses have a lifespan and can degrade due to environmental exposure or regular wear and tear.

Tools and Materials Needed

To successfully repair a hydraulic hose, having the right tools and materials is crucial. You’ll need:

Safety Gear: Safety goggles, gloves, and protective clothing.
Wrenches: Both adjustable and open-end wrenches in various sizes.
Hose Cutters: For cleanly cutting the hose.
Hose Crimper: To securely attach fittings to the hose.
Thread Sealant or Teflon Tape: To prevent leaks at threaded connections.
Hydraulic Fluid: To refill the system post-repair.

Step-by-Step Guide to Repairing a Hydraulic Hose

1. Safety Precautions and Preparation

Before starting, prioritize safety. Wear protective gear, including gloves and safety glasses, to avoid injuries. Shut down the hydraulic system to prevent accidental activation during the repair.

2. Identifying the Faulty Hose

Conduct a visual inspection to identify the damaged hose. Look for cracks, bulges, or abrasions. Once identified, trace its path to understand its position within the hydraulic system.

3. Removing the Old Hose

Before removal, drain the hydraulic fluid into a container to prevent spills. Loosen and remove the fittings securing the hose. Be careful to avoid damaging surrounding components. Properly dispose of the old hose according to local regulations.

4. Selecting the Replacement Hose

Choose the correct hydraulic hose based on pressure rating, temperature range, and system compatibility. Refer to the equipment manual or consult a specialist to ensure you select the correct hose.

5. Cutting the Replacement Hose

Use hose cutters to ensure a clean, straight cut. This is vital for a proper seal and effective crimping of the new hose.

6. Attaching Fittings

Place the fitting on the end of the hose and use a hose crimper to secure it. The crimping process ensures a tight and leak-free connection, which is crucial for maintaining the hydraulic system’s integrity.

7. Installing the New Hose

Route the new hose carefully, avoiding sharp bends and potential abrasion points. Secure it with appropriate clamps to reduce movement and stress.

8. Refilling the Hydraulic Fluid

Once the new hose is installed, refill the system with the recommended hydraulic fluid. This ensures the hydraulic power is restored and the system functions correctly.

9. Checking for Leaks

After refilling, operate the machinery and inspect for any leaks at the connections. Tighten fittings if necessary to ensure a proper seal.

10. Maintenance Tips

Regular maintenance can extend the life of your hydraulic hoses. Periodically inspect for signs of wear, replace hoses before they fail, and ensure connections are secure. This proactive approach can prevent costly downtime and maintain the efficiency of your machinery.

Conclusion

Repairing a hydraulic hose is a feasible task that requires the right tools, materials, and a careful approach. By following the steps outlined above and understanding the importance of hydraulic hoses and common causes of damage, you can ensure your machinery remains operational and efficient. Regular maintenance and timely repairs are key to the longevity and reliability of hydraulic systems.

When it comes to hydraulic needs, choosing a company with the expertise and knowledge to handle hydraulic repairs is crucial. As a trusted leader in the hydraulic industry, we bring decades of experience in hydraulic troubleshooting and repair to every project. From selecting the right hose for the job to regular maintenance and replacement, we expertly manage all your hydraulic needs with professionalism and precision. Our unwavering attention to detail, commitment to safety, and dedication to customer satisfaction ensure that you receive the highest quality hydraulic solutions for your business. Trust us to deliver exceptional results every time.

Need help finding the right hydraulic parts?

At Yarbrough Industries, we offer a comprehensive range of hydraulic products and provide diagnostic, testing, repair, and replacement services. Our goal is to swiftly get your operations back up and running with minimal downtime.

If you are in an industry that relies on hydraulic systems to transfer power or fluids, you know how important hydraulic hose assemblies are. From construction and agriculture to oil and gas, manufacturing, and transportation, hydraulic hose assemblies are an integral part of many industries.

For example, in the construction industry, hydraulic hose assemblies power the hydraulic cylinders that control the movement of heavy machinery like excavators and bulldozers. Similarly, in agriculture, they are used to power the hydraulic cylinders that control the movement of equipment like tractors and combines. In the oil and gas industry, hydraulic hose assemblies are crucial for drilling, fracking, and pipeline maintenance. In manufacturing facilities, they power hydraulic presses, molding machines, and other machinery. And, they even power hydraulic brakes and steering systems in automobiles and aircraft.

In order to keep your business running smoothly, it’s important to choose the right hydraulic repair center for hose assembly selection and replacement. That’s why we’ve gathered three expert tips to help you make an informed decision. With these tips, you can ensure that you’re getting the right hydraulic hose assembly for your needs and that it will be replaced properly when the time comes.

Here are our 3 Expert Tips for Hydraulic Hose Assembly Selection and Replacement:

Inspect and Replace Regularly

Hydraulic hoses and hydraulic cylinder rebuild should be inspected regularly for signs of wear, damage, or leaks. A damaged or worn hose or cylinder can lead to a failure, resulting in system downtime and potential safety hazards. Experts recommend replacing hydraulic hoses every 2-3 years or sooner, depending on usage and environmental factors. Similarly, a hydraulic cylinder rebuild should be performed when there is excessive wear or damage to the cylinder. Regular maintenance and inspection of both hydraulic hoses and cylinders can help ensure the safe and efficient operation of hydraulic systems.

When it comes to hydraulic needs, it’s essential to work with a company that has the expertise and knowledge to handle the job. We’re a trusted leader in the hydraulic industry, with decades of experience in basic hydraulic troubleshooting and repair. From selecting the right hose for the job to regular maintenance and replacement, we can handle all of your hydraulic needs with professionalism and expertise. With our attention to detail, commitment to safety, and focus on customer satisfaction, you can trust us to provide the highest quality hydraulic solutions for your business.

Need help finding the right hydraulic parts?

At Yarbrough Industries, we have a large selection of hydraulic products and offer diagnostic, testing, repair, and replacement services to help get your operations back up and running in no time.

Hydraulics In Material Handling

Material Handling is a necessary part of most manufacturing processes. It involves lifting, moving, and dumping products, ingredients or different components. Although a lot of material handling equipment is still powered by humans, such as carts and dollies, there is also a component that relies heavily on hydraulic-powered equipment. Hydraulics can improve safety, function and power in material handling equipment. In fact, hydraulics make much of the material handling machinery you currently know possible. Even the smallest production or distribution facilities use hydraulic power.

Pallet Jacks

Pallet jacks are the perfect example. Shipments are strapped to pallets when they are too large for humans to lift and carry independently. The simplest pallet jack is able to lift and move the wooden skids around using a hydraulic bottle jack. Although it is often considered a human-powered cart, it can lift anywhere up to 5,000lbs or more due to the incredible power of the hydraulic system.

That isn’t the only part powered by hydraulics, however. The pallet jack employs a single-acting bottle jack mounted atop the pivoting steering wheels. A lever remotely operates the two-position valve within the handle, and when flipped forward allows pumping action to occur. The simple up and down reciprocating action of the handle sends fluid into the ram, lifting the pallet a few inches off the ground to facilitate easy transport. Many variations of the pallet jack provide a full selection balancing price with productivity. Some units employ electrically driven hydraulic pumps for easy and rapid lift, while others gain electric wheel drive to aid operators with heavy loads.

Fork Truck

Oftentimes, a manufacturing or distribution center will have a storage system that towers over where a simple pallet jack could reach. When this is the case, it is inevitable that a fork truck is part of the equation. A small fork truck, called a stacker, is able to do higher lifting because they use hydraulic levers or electronic joysticks, and their short profile allows the stacker to fit into tight spaces. Stackers do tend to have more limitations in both height and weight capacity, when compared to the forklift, however.

Fork Lift

Forklifts are where you see hydraulics begin to proliferate. Where a pallet jack has a single bottle jack, your forklift never runs with less than three hydraulic functions. What many people don’t realize is that a forklift that only allows for up and down motion would be a tremendous challenge. In order to make stacking pallets a little easier in the hard-to-see, hard-to-reach places, a forklift must also have a side-shift cylinder to move the lift laterally.

Bin Tipper

Bin tippers also use hydraulic cylinders to lift, tilt and dump the contents of bins using a fork truck. This means the hydraulics must be able to move the mast angle forward or backward to place pallets and remove them, as well as maintaining the center of gravity.

Hydrostatic Transmission

For those more fortunate, we can add another dimension to the forklift with a hydrostatic transmission. This provides both forward and reverse operation by tilting the control mechanism in one direction or the other. A pump powers the wheel motor in either direction in a smooth, controlled fashion. This is especially helpful when it comes to high capacity forklifts.

There are many more places you might find hydraulic power within your facility. When you take a moment to look around, I am sure you can place several. Hydraulic fluid power is the perfect partner in a material handling environment. Whether you are handling pallets or working with a custom manufactured product, every manufacturing, distribution and industrial environment can benefit from hydraulics.

Keeping your equipment in working order is imperative for success in your industry. Yarbrough Industries so our expert technicians can get you up and going in no time.

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Mobile Service Solutions For Fixing Hydraulic Hose Problems

Many businesses use hydraulic systems in their day-to-day operations. Reducing downtime is critical, so repairing and replacing hydraulic hoses and fittings needs to be as efficient as possible. This can be challenging, especially when a hydraulic system has unusual metrics or non-standard hoses and fittings. A great resource for businesses is a hydraulic hose fitting technician service with mobile and custom solutions.

Common Hydraulic Hose and Fitting Problems:

Pressure and temperature variations make hydraulic systems susceptible to damage and failure. The SAE‘s commons reasons for this include things such as:

flexing the hose to less than the specified minimum bend radius
twisting, pulling, kinking, crushing, or abrading the hose
operating the hydraulic system above maximum or below minimum temperature
exposing the hose to rapid transient rises (surges) in pressure above the maximum operating pressure

It also stated that “intermixing hose, fittings, or assembly equipment not recommended as compatible by the manufacturer or not following the manufacturer’s instructions for fabricating hose assemblies” could cause damage or failure.

Whether your hose is damaged from wear, an accident, or misapplication, it’s a guarantee that your hydraulic hoses and fittings will need repair and replacement periodically. Obviously, repairs can turn into costly downtime for you if they aren’t done in the most efficient manner possible.

What to Look for in a Hydraulic Hose Fitting Technician Service

Whether you run a small or large operation, if you use hydraulic systems, you will need a hydraulic hose fitting technician service. Preventative maintenance and industry standards for application will let you prolong the life of hydraulic hoses and fittings. Eventually, however, you’ll need or want the help of an expert technician to fix hydraulic hoses, fittings, and quick couplers. When you encounter this, it’s important to have a technician that fits your needs in mind to be sure daily operations continue with as little downtime as possible.

Peak efficiency enhances productivity and makes things run smoothly. A quality hydraulic hose fitting technician service can help you accomplish these goals and maintain operational continuity when related problems occur.

Why Mobile Services?

When you are looking for a hydraulic hose fitting service, you can gauge effectiveness in large part by their mobile service capabilities. The more they can accomplish on-site the better, especially for businesses trying to reduce downtime due to hydraulic system repair.

Although many services offer 24/7 emergency repair, they often fail to repair or replace damaged hydraulic hoses and fittings on-site on the first visit. This may be because the mobile units don’t have expanded storage capabilities or custom fabrication capabilities. Whatever the reason, the result is costly downtime for businesses.

The key is finding a hydraulic hose fitting technician service that has expanded mobile storage and custom fabrication capabilities. Here at Yarbrough Industries, we offer both for residents of Springfield, MO and the surrounding region.

Wherever you are located, carefully consider who you hire as your hydraulic hose fitting technician service. If the service has mobile capabilities like Yarbrough Industries, you’ll benefit from expanded service capabilities and reduce costly hydraulic system downtime.

Fixing Hydraulic Hoses and Fittings Efficiently

You have to fix hydraulic hoses and fittings quickly and effectively in order to maintain continuity with business operations. Industries using hydraulic systems have different needs and expectations with their equipment. However, everyone shares a common objective of being productive and when hoses and fittings are fixed or replaced quickly and effectively, you will meet this objective.

A primary hindrance you’ll face is solving the complexities involved with repairing hoses and fittings. There are over 16 different hose types, three layers of construction (tube, reinforcement, cover), a multitude of fittings, and multiple manufacturers to choose from. Adding in SAE standards that aren’t enforced, unusual metrics, non-standard hoses and fittings, and various industry settings, it’s easy to get overwhelmed.

Solving these complexities is what businesses want their hydraulic hose fitting technician service to accomplish. It’s even better when it is a quick and effective service on the first visit using expanded mobile capabilities. For local businesses located in the southwest Missouri area, this means contacting Yarbrough Industries to repair, upgrade, and maintain all your hydraulic hose fitting needs

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Choosing Quality On-Site Repair

When you need someone to do an on-site mobile repair, using an authorized service center is the best route. Not only will it save you time and money, but it can also give you the peace of mind that your equipment will be better performing and will run for longer. Several facets go into a great mobile repair unit, including the utilization of trained service technicians, genuine service parts, and factory warranties. Here are some factors you should look at when choosing the mobile service unit to help your company.

1. Trained Service Technicians

When you look at a company to repair your equipment, one of the first things you should research is what type of training their technicians have had. Ideally, they will be factory trained, as well as having specific training through their business. It is also helpful if they are certified to perform quality repairs and rebuilds just like the manufacturer.

2. Certified Parts Dealer

By choosing a company that sells, services, and inventories genuine manufacturer’s service parts, you can determine the quality and durability of the parts that will be used when replacing or repairing your machinery are second to none. Generally, this will also mean that the technicians must follow factory-approved rework specifications as well.

3. Factory Warranty

Typically, quality and reputable repair companies will offer a warranty that is the same or similar to that of the manufacturer(s) they carry. Looking for this when you are choosing the mobile company to do your onsite service can offer huge cost savings. Look into the warranties to guarantee the best fit for your company and equipment.

4. Short Lead Time

When you need someone on-site, it is typically because you are already short on time. When you are looking for the right company to do those repairs, they should compete with new unit lead time. Most hydraulic repair shops stock the most commonly used service parts, allowing factory-quality component repair and rebuild to be performed in as little as two weeks.

If you are looking for a company that can meet all your specifications and get you up and running in no time, call Yarbrough Industries today.

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How To Find The Right Hydraulics Company

What to Look for in Hydraulic Sales & Services

Searching for a hydraulics company can be a challenge. Whether you need repairs or a replacement, you want to make sure you are getting it from a quality source. Several basic factors will let you know when you’ve encountered the right place.

Diverse Inventory

Obviously, it makes life easier if you can find a one-stop-shop for all your hydraulic needs. That means finding a company that has a diverse inventory of products is imperative. When you visit, you should see a wide variety of high-pressure hydraulic products, including pumps, cylinders, valves, clamping components, but also any related hydraulic products, including pneumatic and lubrication products.

Finding a company with a diverse inventory of products will help you save time and money while ensuring that you get the desired finished hydraulic system even if it requires the most demanding hydraulic servicing application.

Fully Equipped for Service And Repair

A hydraulic company needs to have a facility or space for diagnostic, testing, repair, and replacement activities. This ensures that when you purchase a product or system from the company, that product or system is in the best possible condition before leaving. Ideally, you can even test it to ensure that it works. That also means that when you deliver in your equipment for repair or replacement of parts, you already know it will be well cared for, and you will get it back in working order.

Certified Staff with Experience

When shopping for a hydraulic service and sales company, be sure to ask about their experience. Someone with no training or experience can’t properly install even the best products. Find a hydraulic company with people who have been certified in different aspects of hydraulics and have acquired years of industry experience. This one step could save you money and time in the long run.

Mobile Services

You want a company that will be available to you, especially in an emergency situation. Yarbrough Industries specializes in providing mobile services to get you up and running faster! It’s important to know you can have access to what you need quickly. Even if they are just conducting a visual or mechanical check, having the capability to come to you is a huge benefit to your business efficiency.

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Is Your Hydraulic System Leaking?

No matter how well you care for your hydraulic system, there is always the chance that it may form a leak. Although it usually seems minor in the beginning, even a small leak could grow over time. It’s important to know how to locate leaks and deal with them early to prevent costly repairs later on.

How Do You Know If Your Hydraulic System Has a Leak?

There are many factors that can cause or contribute to a leak in any hydraulic system. The majority of leaks occur because of one of the following conditions:

Connectors and fittings are loosened by shock and vibrations
Wear and tear on seals in the hydraulic cylinders
High-temperature damage, possibly due to using incompatible fluid

Although these are not the only reasons a hydraulic system forms a leak, they are the most common.

Other system issues can lead to leaks as well. Discovering the leak often leads to finding other issues your hydraulic system may have. No matter the cause of the leak, you need to find it and fix it as soon as possible.

By paying careful attention to the signs, you can typically find a leak before it causes large problems. Here are a few ways you can tell your hydraulic system has a leak somewhere.

Visual Inspection

Regularly looking over your hydraulic system can occasionally be an essay way to find a leak. Signs of a leak might include things like puddles or wet spots around or under your system. If you can visually spot a leak, it’s important to deal with it immediately.

Drops in Fluid Levels

Another important aspect of your hydraulic system that you should monitor is the fluid levels. If you notice the fluid levels dropping, you can safely assume you have a leak. Fast drops in the levels mean you have a clear problem somewhere within your hydraulic system. Slow, gradual leaks may be more challenging to find, but if you check the levels frequently, you will notice the missing fluid.This is another fairly easy issue to diagnose and repair quickly if you stay on top of it.

Drops in Pressure

When a hydraulic system begins leaking, it cannot always maintain the right operating pressure. This could also seem like a general slowdown in the way your system is operating.

In addition to other signs, your hydraulic system may start making noises or your fluid may reach excessive temperatures. Generally, if your hydraulic system isn’t performing as it should, heavy leaks could be the culprit.

How to Deal With Hydraulic System Leaks

Once you know you have a leak, you’ll need to pinpoint the location of the leak and any other leaks you might have. Since most leaks occur at joints, seals, and connectors, you can check those areas immediately. When checking for leaks:

Depressurize the system.
Put on thick leather gloves.
Don’t use your hand to check for the leak or you could burn yourself.
Use cardboard or a piece of wood to check for the leak.

If you find a leak at a fitting, tighten the fitting. You may want to replace any faulty connections altogether with high-grade compatible ones, including seals. Also, search along the hoses to look for signs of damage or leakage. Replace any damaged hoses immediately.

To find leaks for a larger hydraulic system, use a professional service.

Various tools and methods exist for detecting leaks in larger systems, including dyes that can help pinpoint hard to find leaks.

You can find tools to test pressure, flow, and temperature yourself, which can help you detect leaks. However, you need a proper understanding of hydraulic mechanics to use these types of tools.

At Yarbrough Industries we are hydraulic repair specialists. If you are experiencing leaks or need quality hydraulic parts, contact us today for assistance.

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Why Do Hydraulic Cylinders Fail?

Hydraulic cylinders are used in many industrial applications, including various manufacturing equipment and engineering vehicles or civil engineering equipment. Hydraulic cylinders may encounter challenges for a variety of reasons. Regular equipment inspection and a good preventive maintenance plan will help decrease the chances of cylindrical failure due to the following reasons:

Seal Leakage

One of the most common reasons we see cylinder failure is due to seal leakage. This can be caused by various reasons, from something as simple as an incorrect fitting to inappropriate metalwork clearances. Some other causes of hydraulic cylinder seal leakage might be something like markings on seal grooves or corrosion.

Contaminated Fluid

Fluid contamination is another major reason for cylindrical failure. Abrasive particles that are trapped in a contaminated fluid can bring severe damage to the piston rod or seal surface. A faulty wiper seal usually induces airborne contamination.

Damaged Rod Bearings or Piston Rods

It is also common to see damaged rod bearings or piston rods that lead to hydraulic cylinder failure. This is caused due to improper alignment between the load and the cylinder, resulting in bending or sideloading.

Internally Corroded Barrel

The contaminated fluid inside a cylinder can lead to internal corrosion. This can be avoided by blocking the water ingress inside the cylinder. However, it may be a sign that the cylinder is being used in an environment where it should not be used. It’s important for an expert to determine the cause of the corrosion and how it should be remedied.

Broken Eye Bearing

If a cylinder handles loads above its specification, you may encounter a broken eye bearing. These may also be caused by a shock loading or a sudden impact due to high pressure.

Extreme Temperatures

This factor may affect hydraulic cylinders by limiting the choice of seal geometries or materials. It can also cause less lubrication and/or seals with cracked sides or brittle appearance.

Chemical Contact

Certain chemicals can cause cylinder failure when they come in contact with the seal. While verifying beforehand can prevent this, it is often forgotten, leading to compatibility issues and numerous problems.

There are various other reasons for a cylindrical failure ranging from high-pressure conditions to side loading and more. However, if you notice any hydraulic cylinder failure symptoms, you can immediately contact an expert preventative maintenance service such as Yarbrough Industries.

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Understanding Common Hydraulic Hose and Fitting Problems

Why Mobile Hydraulic Repair Services Matter

Benefits of Mobile Hydraulic Repair

Choosing the Right Hydraulic Technician Service

Comprehensive Repair, Testing, and Fabrication Capabilities

Hydraulic Cylinder and Component Repair

State-of-the-Art Testing Equipment

Custom Fabrication for Unique Needs

Applications Engineering Services

Design Review and Optimization

Yarbrough’s Engineering Expertise

Precision and Efficiency with Custom Fabrication and Machining

On-Demand Part Fabrication

Broad Machining Capabilities

Long-Term Maintenance and Support Programs

The Importance of Preventative Maintenance

Yarbrough’s Maintenance Programs

Conclusion: Why Choose Yarbrough Industries for Hydraulic Repair Needs in Missouri

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Importance of Hydraulic Hoses

Common Causes of Hydraulic Hose Damage

Tools and Materials Needed

Step-by-Step Guide to Repairing a Hydraulic Hose

1. Safety Precautions and Preparation

2. Identifying the Faulty Hose

3. Removing the Old Hose

4. Selecting the Replacement Hose

5. Cutting the Replacement Hose

6. Attaching Fittings

7. Installing the New Hose

8. Refilling the Hydraulic Fluid

9. Checking for Leaks

10. Maintenance Tips

Conclusion

Need help finding the right hydraulic parts?

Choose the Right Hose for the Job

Inspect and Replace Regularly

Proper Installation and Maintenance

Need help finding the right hydraulic parts?

Hydraulics In Material Handling

Pallet Jacks

Fork Truck

Fork Lift

Bin Tipper

Hydrostatic Transmission

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Mobile Service Solutions For Fixing Hydraulic Hose Problems

Common Hydraulic Hose and Fitting Problems:

What to Look for in a Hydraulic Hose Fitting Technician Service

Why Mobile Services?

Fixing Hydraulic Hoses and Fittings Efficiently

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Choosing Quality On-Site Repair

1. Trained Service Technicians

2. Certified Parts Dealer

3. Factory Warranty

4. Short Lead Time

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How To Find The Right Hydraulics Company

What to Look for in Hydraulic Sales & Services

Diverse Inventory

Fully Equipped for Service And Repair

Certified Staff with Experience

Mobile Services

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Is Your Hydraulic System Leaking?

How Do You Know If Your Hydraulic System Has a Leak?

Visual Inspection

Drops in Fluid Levels

Drops in Pressure

How to Deal With Hydraulic System Leaks

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Why Do Hydraulic Cylinders Fail?

Seal Leakage