Hydraulics In Material Handling

Material Handling is a necessary part of most manufacturing processes. It involves lifting, moving, and dumping products, ingredients or different components. Although a lot of material handling equipment is still powered by humans, such as carts and dollies, there is also a component that relies heavily on hydraulic powered equipment. Hydraulics can improve safety, function and power in material handling equipment. In fact, hydraulics make much of the material handling machinery you currently know possible. Even the smallest production or distribution facilities use hydraulic power.

Pallet Jacks

Pallet jacks are the perfect example. Shipments are strapped to pallets when they are too large for humans to lift and carry independently. The simplest pallet jack is able to lift and move the wooden skids around using a hydraulic bottle jack. Although it is often considered a human-powered cart, it can lift anywhere up to 5,000lbs or more due to the incredible power of the hydraulic system. 

That isn’t the only part powered by hydraulics, however. The pallet jack employs a single-acting bottle jack mounted atop the pivoting steering wheels. A lever remotely operates the two-position valve within the handle, and when flipped forward allows pumping action to occur. The simple up and down reciprocating action of the handle sends fluid into the ram, lifting the pallet a few inches off the ground to facilitate easy transport. Many variations of the pallet jack provide a full selection balancing price with productivity. Some units employ electrically driven hydraulic pumps for easy and rapid lift, while others gain electric wheel drive to aid operators with heavy loads. 

Fork Trucks 

Oftentimes, a manufacturing or distribution center will have a storage system that towers over where a simple pallet jack could reach. When this is the case, it is inevitable that a fork truck is part of the equation. A small fork truck, called a stacker, is able to do higher lifting because they use hydraulic levers or electronic joysticks, and their short profile allows the stacker to fit into tight spaces. Stackers do tend to have more limitations in both height and weight capacity, when compared to the forklift, however. 

Forklifts are where you see hydraulics begin to proliferate. Where a pallet jack has a single bottle jack, your forklift never runs with less than three hydraulic functions. What many people don’t realize is that a forklift that only allows for up and down motion would be a tremendous challenge. In order to make stacking pallets a little easier in the hard-to-see, hard-to-reach places, a forklift must also have a side-shift cylinder to move the lift laterally. 

Bin tippers also use hydraulic cylinders to lift, tilt and dump the contents of bins using a fork truck, This means the hydraulics must be able to move the mast angle forward or backward to place pallets and remove them, as well as maintaining the center of gravity. 

For those more fortunate, we can add another dimension to the forklift with a hydrostatic transmission. This provides both forward and reverse operation by tilting the control mechanism in one direction or the other. A pump powers the wheel motor in either direction in a smooth, controlled fashion. This is especially helpful when it comes to high capacity forklifts. 

There are many more places you might find hydraulic power within your facility. When you take a moment to look around, I am sure you can place several. Hydraulic fluid power is the perfect partner in a material handling environment. Whether you are handling pallets off the shelf or working with a custom manufactured product handling machine, every manufacturing, distribution and industrial environment can benefit from hydraulics.

Keeping your equipment in working order is imperative for success in your industry, so when you need help with your hydraulic machinery, be sure to call us here at Yarbrough Industries so our expert technicians can get you up and going in no time.

Mobile Service Solutions for Fixing Hydraulic Hose Problems

Many businesses use hydraulic systems in their day-to-day operations. Reducing downtime is critical, so repairing and replacing hydraulic hoses and fittings needs to be as efficient as possible. This can be challenging, especially when a hydraulic system has unusual metrics or non-standard hoses and fittings. A great resource for businesses is a hydraulic hose fitting technician service with mobile and custom solutions.

Common Hydraulic Hose and Fitting Problems:

Pressure and temperature variations make hydraulic systems susceptible to damage and failure. The SAE‘s commons reasons for this are shared in an article found on Hydraulics & Pneumatics and include things such as “flexing the hose to less than the specified minimum bend radius, twisting, pulling, kinking, crushing, or abrading the hose, operating the hydraulic system above maximum or below minimum temperature and exposing the hose to rapid transient rises (surges) in pressure above the maximum operating pressure”. It also stated that “intermixing hose, fittings, or assembly equipment not recommended as compatible by the manufacturer or not following the manufacturer’s instructions for fabricating hose assemblies” could cause damage or failure.

Whether your hose is damaged from wear, an accident, or misapplication, it’s a guarantee that your hydraulic hoses and fittings will need repair and replacement periodically. Obviously repairs can turn into costly downtime for you if they aren’t done in the most efficient manner possible.

What to Look for in a Hydraulic Hose Fitting Technician Service

Whether you run a small or large operation, if you use hydraulic systems, you will need a hydraulic hose fitting technician service. Preventative maintenance and industry standards for application will let you prolong the life of hydraulic hoses and fittings. Eventually, however, you’ll need or want the help of an expert technician to fix hydraulic hoses, fittings, and quick couplers. When you encounter this, it’s important to have a technician that fits your needs in mind to be sure daily operations continue with as little down time as possible.

Peak efficiency enhances productivity and makes things run smoothly. A quality hydraulic hose fitting technician service can help you accomplish these goals and maintain operational continuity when related problems occur.

Why Mobile Services?

When you are looking for a hydraulic hose fitting service, you can gauge effectiveness in large part by their mobile service capabilities. The more they can accomplish on-site the better, especially for businesses trying to reduce downtime due to hydraulic system repair.

Although many services offer 24/7 emergency repair, they often fail to repair or replace damaged hydraulic hoses and fittings on-site in the first visit. This may be because the mobile units don’t have expanded storage capabilities or custom fabrication capabilities. Whatever the reason, the result is costly downtime for businesses.

The key is finding a hydraulic hose fitting technician service that has expanded mobile storage and custom fabrication capabilities. Here at Yarbrough Industries, we offer both for residents of Springfield, MO and the surrounding region.

Wherever you are located, carefully consider who you hire as your hydraulic hose fitting technician service. If the service has mobile capabilities like Yarbrough Industries, you’ll benefit from expanded service capabilities and reduce costly hydraulic system downtime.

Fixing Hydraulic Hoses and Fittings Efficiently

You have to fix hydraulic hoses and fittings quickly and effectively in order to maintain continuity with business operations. Industries using hydraulic systems have different needs and expectations with their equipment. However, everyone shares a common objective of being productive and when hoses and fittings are fixed or replaced quickly and effectively, you will meet this objective.

A primary hindrance you’ll face is solving the complexities involved with repairing hoses and fittings. There are over 16 different hose types, three layers of construction (tube, reinforcement, cover), a multitude of fittings, and multiple manufacturers to choose from. Adding in SAE standards that aren’t enforced, unusual metrics, non-standard hoses and fittings, and various industry settings, it’s easy to get overwhelmed.

Solving these complexities is what businesses want their hydraulic hose fitting technician service to accomplish. It’s even better when it is quick and effective service on the first visit using expanded mobile capabilities. For local businesses located in the southwest Missouri area, this means contacting Yarbrough Industries to repair, upgrade, and maintain all your hydraulic hose fitting needs.